Some years ago I have found a good and reliable way for front panel design using multiple adhesive foils. For materials of my choice, see below. It goes like this:
Use
inkscape or similar vector based drawing tool and your measurement tools of choice to design the front panel.
Print the panel on the plain paper. Cut the frame out. Check the printed outline with the original enclosure. Iterate until satisfied with your results.
Store the panel's outline into separate layer for later use.
Print the panel on opaque (non-transparent) adhesive foil of your choice.
Print the panel's outline onto transparent protective sheet. My preference is slightly structured surface finish, which hides the manufacturing imperfections. Your preference may vary.
Stick your panel to the surface